.-H'! D ££ 04 //^ DESIGN ASPECTS OF SUBURBAN RAILWAY ELECTRIFICATION A dissertation submitted to the Department of Electrical Engineering, University of Moratuwa In partial fulfilment of the requirements for the Degree of Master of Engineering library 11 DIVERSITY OF MORATUWA, SRI LANKA MORATUWA By D. M. C. M. K. DASSANAYAKE University of Moratuwa 87264 Supervised by: Dr. Lanka Udawatta &£l.3 <3 6 Department of Electrical Engineering University of Moratuwa December 2006 ; o q0" 87264 DECLARATION The work submitted in this dissertation is the result of my own investigation, except where otherwise stated. It has not already been accepted for any degree, and is also not being concurrently submitted for any other degree. D.M.C.M.K. Dassanayake December 2006 I endorse the declaration by the candidate Dr. Lanka Udawatta Abstract The highway transportation of Sri Lanka is becoming more and more time consuming due to road traffic congestion and becoming more expensive due petroleum fuel prices. Travelling by highway is a more stress full thing and it creates lots of fatigue on passengers. Use full time has to be wasted on the road without any productivity. As a remedy for this burning issue, railway transportation is to be improved using modem technology and techniques. By improving railway transportation lot of direct and indirect benefits can be received. Commuter will receive a comfortable travelling with minimized fatigue hence better productivity is the result in return. Reducing wasted man hours on travelling also will result to improve the productivity of the country. Properly scheduled train service will attract passengers using other modes of transportation. So it will automatically reduce the road traffic congestion and considerable amount of fuel can save by minimizing vehicles idling. Also it will reduce the road traffic accidents. By using electrified railway system with regenerating facility big amount of energy can be saved without wasting. Alternative fuel such as heavy oil, coal or some times nuclear power in the future can be used to generate electricity and hence reduced the dependency of petroleum fuel. So long term train fare consistency can be expected. In the view of environmental protection, electrified railways are the best environmental friendly transport mode compared to other modes of transport. For this study only a part of the main railway line, Colombo - Polgahawela section is considered. From all relevant data extracted from railway department statistics, required numbers of Electro Motive Units (EMU) are decided and the study lead to financial considerations which emphasis the feasibility of the project. n Declaration Abstract Contents List of Figures List of Tables Chapter 1 CONTENTS II lll vi Vll 1.0 Introduction .J 1 1.1 Sri Lanka Railway 1 1.1.1 Railway Expansion Projects 2 1.2 Organization 5 1.3 Rolling Stock 5 1.4 Previous Studies on Railway Electrification 7 1.5 Scope of the Railway Electrification 7 1.5.1 The necessity of the Project 7 1.6 Electric Trains and Electrical Power Supply Developments J 0 Chapter 2 2.0 Basic Developments of electrified locomotion 12 2.1 Basics - Volts and Amps 12 2.2 DC Motors 13 2.3 Resistance Control and Camshafts 15 2.4 Transformers .. ~ 15 2.5 Rectifiers 16 2.6 Thyristors 16 2.7 Gate Turn Off (GTO) Thyristor 17 2.8 Choppers J~ 2.9 AC Motors ... 19 2.10 GTO Inverters ~ 20 2.11 Insulated Gate Bipolar Transistor ·l.~ 2.12 Force Commuted Bridges ':.4... 21 2.13 Braking Electrified Locomotives 'f 22 .. r I Chapter 3 3.0 Electrification Area, Operation and Equipment 23 111 3.1 Existing Passenger Flow 24 3.2 Procedure 25 3.3 Operating system requirements 25 3.4 Equipment Costs 25 3.5 Operating Expenses 26 3.5.1 Electrical Energy 26 3.5.2 Maintenance Expenses 27 Chapter 4 4.0 Present Railway Operation 28 4.1 Train Speeds and Speed Restrictions 29 4.2 Financial Considerations for Past years 29 4.3 Expected daily one directional passeng_)f flow 30 Chapter 5 5.0 Proposed Operating System 31 5.1 Outline 31 5.2 Expected passenger volume after Electrification 31 5.3 Electrical Multiple Units 32 5.4 Calculation of the Requirement of EMUs 34 5.5 Railway Track, Signaling and Communication 36 5.5.1 Railway Track 36 5.5.2 Signaling system 36 5.5.3 Catenary (Power Transfer) System 37 Chapter 6 6.0 Project Analysis 40 6.1 Selection of Rolling Stock ... ' 40 6.2 Engineering Calculations .r 42 6.3.1 Specific Train Resistance 42 6.3.2 Curve resistance of a train 44 6.3.3 Calculation of Tractive Effort 45 , 6.3.4 Torque developed by a traction motor .-"'4'6 6.3.5 Specific Energy Consumption 47 6.3.6 Energy returned to the line 47 6.4 Power Requirement -;..4.. ~- 6.4.1 Energy requirement per kilometer '!' 49 6.5 The Traction power supply system 49' .. 6.5.1 Required Power generation Capacity 51 6.6 The overhead Contact System 52 6.6.1 Required modifications to accommodate the catenary system 53 lV 6.6.2 Air gap Clearance 53 6.6.3 Remote control and Dispatching system 54 6.6.4 SCADA and it' functions 54 6. 7 Results of TeclmicaJ Calculation and Capacities 56 Chapter 7 7.0 Financial and Economical Appraisal 57 7.1 Capital cost 57 7 .1.1 Cost of Electrical Engineering work 57 7 .1.2 Cost of plant & Machinery for the Maintenance department 58 7.1.3 Procurement of rolling stock j 58 7.1.4 Cost of Railway track Rehabilitation 58 7.1.5 Maintenance cost 59 7 .1.6 Operating cost 59 7.2 Revenue from Operation 61 7.2.1 Tariffs 61 Chapter 8 8.0 8.1 8.2 Chapter 9 9.0 Conclusion Advantages of Electrical Engines Disadvantages of Electrical Engines References .. '..-- .. APPENDIX Annex I Annex 2 Annex 3 v I ;A. y 65 65 65 66 " , . ·· 67 70 ... / ... List of Figures Figure 1.1 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 6.1 6.2 6.3 6.4 6.5 6.6 6.7 Sri Lanka Railway Net work A basic electric circuit DC and AC wave form patterns Schematic Diagram of series connected and separately Excited motor AC Voltage input with Equivalent DC Level Equivalent DC Levels Equivalent DC Voltages of Chopper circuits j AC Three Phase Waveform · Output Waveform of a GTO Inverter Motor Car Trailer Car Formation of an electro motive unit Modes of Catenary Systems 3D View of a catenary system and a Wire Cross section Pantograph of a Catenary in Operation Inside view of a Crew Cabin Inside view of a Trailer Car A modem passenger EMU in service Front side view of an EMU Variation Specific Train Resistance with Velocity Overhead Contact System Required Modifications Parts of an AC Traction Motor Monometer Bogie .. ~ .. VI -;. A. '!' I Page 04 12 13 14 16 17 18 19 20 33 33 33 37 38 38 39 39 40 41 44 52 53 55 55 , ...,.,. ,.~ / ... List of Tables Table 1.1 1.2 1.3 3.1 3.2 3.3 4.1 4.2 4.3 5.1 5.2 6.1 6.2 7.1 7.2 Railway Network and Distances Total No. of Stations of each line Locomotive Categories and Purchased years Detailed One directional peak hours passenger flow Present One directional peak hour passenger flow Expected One directional peak hour passenger flow Average number of trains and train kilometers Summary of loss of Recurrent Expenditure Expected one directional passenger flow after Electrification Expected peak hour one directional passenger flow Technical Specifications i Specific train Resistance No. ofEMU's and Sub station Capacities Daily Sectional Average Passenger kilometers Cash flow analysis .. ~ ~ Vll I -;.4.. y Page 1 2 6 23 24 24 29 29 30 32 32 43 56 62 63 _,; -.,.~ / ..