DETERMINATION OF MAXIMUM POSSIBLE FUEL ECONOMY OF HEV FOR KNOWN DRIVE CYCLE: GA BASED APPROACH A dissertation submitted to the Department of Electrical Engineering, University of Moratuwa In partial fulfillment of the requirements for the Degree of Master of Science By RAN DOM B AGE SUDATH WIMALENDRA Supervised by Dr. Lanka Udawatta LIBRARY UNIVERSITY OF M0HAT8WA. SRI LANK* MORATUWA Department of Electrical Engineering , -j x S q C ] University of Moratuwa £ 2 L 1 . 5 ( 0 4 ^ 5 University of Moratuwa "TV* 92962 January 2009 a n o r i 9 o i-L ^ O U DECLARATION I certify that this dissertation does not incorporate without acknowledgement any material previously submitted for a degree or diploma in any University to the best of my knowledge and believe it does not contain any material previously published, written or orally communicated by another person or myself except where due reference is made in the text. I also hereby give consent for my dissertation if accepted, to be made available for photocopying and for interlibrary loans, and for the title and summary to be made available to outside organizations. R.S.Wimalendra Date : 31/01/2009 We/I endorse the declaration by the candidate. Dr. Lanka Udawatta Supervisor Date : 3 I - OI 7- o o ii CONTENTS PAGE DECLARATION ii • CONTENTS iii ABSTRACT vi ACKNOWLEDGEMENT vii LIST OF FIGURES viii LIST OF TABLES ix CHAPTER - 1 1 Introduction 01 1.1 HEV Evolution 01 1.2 Motivation for HEV 02 1.3 Literature Review 02 1.4 Objectives 04 CHAPTER-2 2 Hybrid Electric Vehicles 06 2.1 The need of HEV 06 2.1.1 Environmental Concern 07 2.1.2 Energy Consumption 07 2.2. Clarification of HEV 08 2.2.1. Series Hybrid Vehicles 08 2.2.2 Parallel Hybrid vehicles 09 2.2.3 Series - Parellel Hybrid vehicle 10 2.3 Characteristics of Hybrid Systems 11 2.4. HEV components 12 2.4.1 Electric Motors 12 2.4.2 Battery 13 2.4.3 Transmission 14 2.5 Energy Management Systems of HEVs 14 iii C H A P T E R - 3 3 Modeling and Simulation of HEV 16 3.1 Modeling of Drivetrain 16 3.2. Modeling of Engine 20 3.3 Modeling of Motor 21 3.4 Modeling of Energy Storage System 21 3.5 Specifications of Selected Vehicle 22 3.6 Advanced Vehicle Simulation Tools 26 3.6.1 ADVISOR 27 3.6.2 Dymola 27 3.6.3 SAT 28 CHAPTER-4 4 Drive Cycles 29 4.1 Transient Drive Cycle 30 4.2 Model Drive Cycle 30 4.3 Drive Cycles Used in The Study 30 4.3.1 NEDC 30 4.3.2 CDC 31 CHAPTER-5 5 Overview of Genetic Algorithm 33 5.1 Introduction & Background 33 5.2 Overview 34 5.3 Coding 35 5.4 Genetic Operators 36 5.4.1 Selection 36 5.4.2 Crossover 37 5.4.3 Mutation 38 iv C H A P T E R - 3 6 Optimization using GA 40 6.1 Power Split in HEV 40 6.2 Optimization problem formulation 41 6.2.1 Domain and Constrain 41 6.2.2 Population and Individuals 43 6.2.3 Chromosome 43 6.2.4 Fitness Function 45 CHAPTER-7 7 Results & Analysis 49 CHAPTER-8 8 Conclusion and Remarks 57 References 59 Appendix A 63 v ABSTRACT Hybrid electric vehicles (HEVs) have great potential as new alternative means of transportation. The specific benefits of HEVs, compared to conventional vehicles, include improved fuel economy and reduced emissions. Hybrid systems using a combination of an internal combustion engine and Electric motor (EM) have the potential of improving fuel economy by operating Internal Combustion Engine (ICE) in the optimum operating range and by making use of regenerative braking during deceleration This paper described a methodological approach to find out the maximum fuel economy that can be achieved by a hybrid vehicle with parallel configuration for a known drive cycle. A backward looking hybrid vehicle model is used for computation of fuel consumption. The optimization process represents a constrained nonlinear and time-varying problem that is not easily solved. Here GA approach was used to find out optimum power split between two power sources over a driving cycles that make maximum possible overall fuel economy for the given drive cycle by the vehicle. In this approach using parallel Hybrid Electric Vehicle (HEV) configuration optimization problem is formulated so as to minimize the overall fuel consumption. The whole set of Electric Motor power contribution along the drive cycle is then coded as the chromosomes. Variables are defined to find out optimum power contribution from EM and ICE. The objective function is defined to minimize weighted sum of the fuel economy and to keep the battery SOC within the desired range throughout the drive cycle. These results represent the maximum fuel economy any power management system of a Hybrid Electric Vehicle with the selected HEV configuration can ever achieve and does allow a benchmark to be set against which the fuel economy is measured. It is obvious that fuel economy varies with the driving cycle and hence the result obtained from this study is valid only for the selected drive cycle. The optimum fuel economy for the selected drive cycle is compared with that of conventional vehicle vi ACKNOWLEDGEMENT I would like to first acknowledge and express my sincere thank to my supervisor Dr Lanka Udawatta for the opportunity that he gave me to work on this highly promising and exciting research area. I am also grateful to Prof. Saman Halgamuge and Sunil Adikari, School of Engineering, University of Melbourne, Australia for providing the necessary research materials and information of HEVs for this study. I would like to thank all reviewers who have attended in the progress review presentations for their precious comments and guidance. Without the help and support given by my colleagues R Karunaratna and C.P.M. Edirisingha, who have also done researches on HEVs, I would not have been able to complete this research project in time and I am very thankful to them for their support. Finally, a special thank goes to my wife, two sons, the daughter and my mother for their moral support during the busy period. R.S.Wimalendra Department of Electrical Engineering, University of Moratuwa, 31 s t January 2009. vii LIST OF FIGURES Figure Description Page Figure 2.1 Globe Oil Consumption Perspectives 0.7 Figure 2.1: Series Hybrid Electric Vehicle 09 Figure 2.2: Parallel Hybrid Electric Vehicle 10 Figure 2.3: Series-Parallel Hybrid Electric Vehicle 11 Figure 3.1 HEV Model Schematic Diagram 17 Figure 3.2 Free body diagram of a vehicle 18 Figure 3.3: Sample Drive Cycle 19 Figure 3.4 Engine Model Schematic Diagram 20 Figure 3.5 Motor Model Power Flow 21 Figure 3.6 Energy Storage System Model 22 Figure 3.7 Fuel consumption map of the ICE of tested HEV 24 Figure 3.8 Engine fuel efficiency map 25 Figure 3.9 Engine fuel efficiency contours 25 Figure 3.10 Motor Efficiency Map 26 Figure 4.1: New European Drive Cycle 31 Figure 4.2: Colombo Drive Cycle 32 Figure 5.1: Segment decoding 3 5 Figure 5.2: Proportionate Selection Schemes 36 Figure 5.3: One-point crossover 37 Figure 5.4: Multi point Crossover 37 Figure 5.5: Mutation Operator • 38 Figure 6.1: Block Diagram of Energy Flow 40 Figure 6.2: Block diagram of the parallel hybrid vehicle 41 Figure 6.3: Example of EM contribution (Top), Chromosome (Bottom) 44 Figure 6.4: Flow chart of calculation of Objective function 47 Figure 6.4: Flow chart of GA 48 Figure 6.5: Evolutionary Algorithm 48 Figure 7.1: History of genetic algorithm optimization process for NEDC 51 Figure 7.2: History of genetic algorithm optimization process for CDC 51 Figure 7.3: Power demand to achieve the NEDC speed profile 52 Figure 7.4: Power demand to achieve CDC 53 viii Figure 7.5: Contribution from EM over NEDC 54 Figure 7.6: Contribution from EM over CDC 54 Figure 7.7: Battery SOC variation over NEDC 55 Figure 7.8: Battery SOC variation over CDC 56 LIST OF TABLES Table Description Page Table 2.1: Parameters of HEV Batteries 13 Table 3.1: Vehicle model specifications 23 Table 3.2: Engine Torque map 24 Table 4.1: CDC parameters 32 Table 6.1: Upper and Lower limits for decision variables 45 Table 7.1: Fuel Economies for conventional and optimized HEV 50 ix