Prototyping fragile buffer packaging: from existing to potential

Abstract

The fragility of a product reflects its mechanical properties, particularly its ability to resist dynamic shock when subjected to impact or vibration. When the force exerted on the product exceeds its tolerance, the structure becomes compromised, leading to damage or failure. To prevent such occurrences, fragile buffer packaging plays a crucial role in packaging design. Its primary function is to absorb shocks and vibrations during handling and transport, thereby protecting delicate items from damage. This paper focuses on fragile buffer packaging through a single-case study—a waffle-based fragile product used as edible cutlery. It examines the existing packaging design that contributes to product damage and emphasizes the importance of applying fragile buffer packaging principles to develop a more effective final packaging through a step-by-step process of developing prototypes. Applying fragile buffer packaging requirements confirms that the proposed packaging design is a superior alternative to the existing one, with the potential for significantly enhanced product protection.