Distillery spent wash as an alternative fuel in boilers and potash recovery from that ash remaining in boilers

Abstract

Waste management stands as a critical global environmental challenge, with a growing emphasis on waste avoidance and the generation of revenue through byproduct recovery. Pollution prevention strategies aim to minimize waste generation, while waste minimization efforts focus on reducing waste volume or toxicity, often through water recycling, process modification, and byproduct recovery. In this context, the utilization of distillery effluent in agriculture presents an opportunity to save on fertilizer costs, enhance agricultural output, and mitigate pollution. However, molasses-based distilleries, along with their primary product, alcohol, generate significant volumes of wastewater known as spent wash. Improper disposal of spent wash into water bodies or land leads to a host of environmental issues. Consequently, recent efforts have shifted towards waste minimization and revenue generation through byproduct recovery. This study focuses an approach to address the challenge of distillery spent wash management by drying the spent wash and utilizing the resulting dried solids as an alternative fuel for boilers. The distillery spent wash contains approximately 14.6% solid content, and the dried solids have a gross calorific value of 13840 J/g. Furthermore, the dried solids possess an ash content of 2.26%, with the ash containing a notable 36.7% potassium oxide content. By transforming distillery spent wash into a valuable resource for boiler fuel, this research not only addresses waste management concerns but also offers a sustainable solution for revenue generation. The utilization of dried solids as an alternative fuel for boilers contributes to reducing environmental pollution associated with improper spent wash disposal while offering a viable source of renewable energy. This study underscores the potential of waste-to-energy initiatives in fostering sustainable waste management practices and enhancing economic viability in the distillery sector.